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    Mixed mode brittle fracture of stereolithographic 3D-printed parts
    Technical advances in additive manufacturing (AM), also known as three-dimensional (3D) printing, have led to applications of this technology in creation of end-use items. Consequently, performance and the mechanical strength of AMed parts have become of significant importance. In this research, fracture behavior and crack propagation of AMed cracked plates are investigated. To this aim, the stereolithography (SLA) technique is used to fabricate square plate specimens with a hole in the center and radial cracks that started at the perimeter of the central hole. Here, full range of mixed-mode fracture (from pure mode I to pure mode II) are obtained by altering the angle between the crack and the applied load. We used the finite element method to determine stress intensity factors. This study deals with a series of experiments on 3D-printed cracked plates to study mixed-mode fracture and crack propagation in brittle fracture of SLA 3D-printed components. Additionally, the digital image correlation technique was used to determine strain field on the surface of the specimens. As SLA is one of the most commonly used concepts in polymer 3D printing and has garnered significant attention for fabrication of complex structural elements, the outcomes of this study are useful for next developments and innovative designs of 3D-printed polymeric components.
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    PublicationAccess status: Open Access ,
    The way forward in rotary draw bending: a review
    Presently, Rotary Draw Bending (RDB) process is one of the most common tube bending techniques used in industrial production around the world. The process is executed on a specially designed machine being fitted with specific forming tools. The quality of final products in RDB largely depends on process parameters being selected by the machine operator. These process parameters are selective balance of movements and effect of forming tools on the tubes. Substantial development has been done in identification of optimum process parameters for improving the quality of bent tubes. Each process parameter has a unique and versatile effect on quality aspects like ovality, wrinkling and fracture of the tubes. This reviewbased research is focused on gathering published information on so-far identified process parameters in RDB and their eventual effect on the tube’s quality. In the end, authors present their own perspective about the future of a RDB process. The authors perspective suggests merging of AM (Additive Manufacturing) with conventional RDB process to impart enhanced efficiency and improved quality to forming tools and bent products respectively. Apropos, a concept of hybrid pressure die is presented which encompasses manufacturing of a fundamental forming tool (pressure die) using AM techniques. The suggested model of hybrid forming tools opens a new avenue for industrialists to manufacture more flexible, cost effective and substantially beneficial tools for the RDB process in future.
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      3  20